REBUILD OF PAPER MACHINE NUMBER ONE
In November 2005, the mill was shutdown
for 25 days to do a major rebuild of the paper machine. The
rebuild consisted of installing 79 new dryer felt rolls (GL+V) and
new bearing lubrication system (Safematic), replacing the machine
mechanical drive with a sectional AC electric drive (Siemens) and
replacement of the entire press section with a no-draw/ shoe press
arrangement (Metso). The machine is now capable of running
3000 feet per minute.
After a typical learning curve, the results are as expected. Production has
increased by about 45,000 tons per year and overall sheet quality
has improved. Production costs have decreased allowing us to
be more competitive in the market place.
WASHER LINE REPLACEMENT / SECONDARY FIBER PLANT
UPGRADE
While the machine was being rebuilt in November
2005, we also did a complete replacement of our pulp mill washer
line (GL+V) and upgraded our secondary fiber plant from 150 tons per day
to 250 tons per day. The new washer line gave us a cleaner,
more uniform virgin fiber supply to the paper machine while the
upgraded secondary fiber plant provided the fiber we need for the
increased production due to the machine rebuild.
FOCUS FOR 2008
One of our beliefs is that care of the environment and good business
are not mutually exclusive but rather go hand-in-hand. Therefore
in 2008, major capital expenditures will be focused on reducing fresh
water consumption, reducing the environmental impact of the mill and
lowering our purchased power consumption. Recognizing that fresh
water is a valuable resource that can no longer be taken for granted,
our goal is to voluntarily lower our withdraw from the Floridian
Aquifer by 20% in 2008. Considering the water issues throughout
Georgia and neighboring states, this is the right decision. We
will also spend significant capital to upgrade our waste water
treatment plant to ensure compliance now and into the future. Our
mill has the most restrictive discharge permit in the country and we
are dedicated to meet these requirements now and in the future as the
mill continues to grow. Finally, we will invest in projects to
lower our dependency on purchased power. This will not only lower
our cost of manufacture but will also reduce the environmental impact
of the utility who uses fossil fuel to generate power.
About IPC | Safety | Stewardship |
What's New | Careers
Contact Us | Industry Links | Site Map
| Products
© 2000, interstate resources, inc. all rights reserved.